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Development of Low-cost Card-edge ECU for Small Motorcycles

Article of Honda R&D Technical Review Vol.32 No.1

Summary

In the development of ECU this time, the transfer molding of semiconductor manufacturing method and the card edge connector technology were applied to the ECU of electronic fuel injection system. In the ECU, whole components, except for the edge connector terminals, are sealed with resin. This ECU is transfer-molded using an epoxy resin specifically developed and mold die with a new mechanism. Furthermore, we developed a waterproof card edge connector to be mated with this ECU. Multi-contact terminals and vibration suppressing mechanism were applied to get a stable contact state. These enabled the equivalent vibration resistance as before and the detachability to the ECU in narrow space. With those measures, the developed ECU achieved more than five times higher productivity and 20% cost reduction compared to the conventional products.

Reference

(1) Japan Electronics and Information Technology Industries Association: Automotive Electronics ECU in engine room, Japan Jisso Technology Road Map, p.94, (2009)
(2) https://www.bosch-mobility-solutions.com/en/products-and-services/two-wheeler-and-powersports/powertrain-systems/engine-management-systems/engine-control-unit-for-small-bikes/2018/11/13
(3) JIS D5020: Automobile parts – Protection grade (IP code) – Protection of electrical systems from foreign objects, water and encountering with magnetic/electric fields, (2016)
(4) Takeda, Y., Sugio, D., Inose, K., Takioka, S.: Development of High Productivity and Low Cost card-edge Type ECU for Motorcycles, Small Engine Technology Conference, (2019)
(5) Apic Yamada Corporation: Dual multi pod molding, technical reviews·product introduction p.4, (2018)
(6) Patent No.5994961, (2016)
(7) Leidner, M.: LITEFORCE CONTACT TECHNOLOGY, 9 p. TE Automotive, (2017)
(8) TE connectivity: Heavy Duty Sealed Connector Series catalogue1654326-1, (2013)
(9) Takioka, S., Kuboki, T., Kosuge, T., Sato, Y., Nozaki, S.: ECU for Small Motorcycles Produced by Transfer molding, Keihin Technical Digests, (2018)

Author (organization or company)

Yuichi TAKEDA(Honda Motor Co., Ltd.)、Koji INOSE(Honda Motor Co., Ltd.)、Motoki HARADA(Honda Motor Co., Ltd.)、Kiyoyuki SUGANO(Honda Motor Co., Ltd.)

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